Recreating the Wright R-1820 “Cyclone” (5)

In this post I will finish the first cylinder of the R-1820 “Cyclone”. It will be the “template” object, which I will clone eight times around the crankcase when I finish the other parts of this engine.

Although in my previous post the cylinder head received the full set of its cooling fins, it still lacks some details. One of them are the reinforcements of the valve covers:

Figure 87-1 Asymmetric reinforcements of the valve covers

As you can see, these reinforcements break the symmetry of the left and right valve covers. Both of them resemble a thick plate, but one is oblique, while the other is vertical. They are not the most prominent features of this cylinder head, and it took me some hours to determine their probable shape. Finally I classified them as the secondary features of the covers, which I have to recreate, for the assumed level of details.

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Recreating the Wright R-1820 “Cyclone” (4)

The fins of the air-cooled cylinder heads are a state-of-art piece of metallurgy (Figure 86‑1):

Figure 86-1 Fins of the R-1820 cylinder head

At the first glance, it is hard to believe that they were cast as a single piece. But when you look closer, you will discover that these fins “grow up” from the solid parts of the head as naturally, as the hair from the head (Figure 86‑2):

Figure 86-2 Close-up of the fin details

Try to imagine the shape of molds used in the production of these parts, and the challenges faced by their manufactures! (There is an interesting post about this. It describes production of the R-1830 Twin Wasp cylinders). Basically, modern producers of the heads for the air-cooled aircraft engines use the same technology as eighty years ago.

In my model I will recreate these fins in a somewhat simplified form, as a few separate Blender objects. I will also skip some fine details of their shape (for example the small features that I marked in the figure above). Such a simplification conforms the moderate level of details that I assumed for this model. It is always possible to make a more detailed version of this object later.

Continue reading Recreating the Wright R-1820 “Cyclone” (4)

Recreating the Wright R-1820 “Cyclone” (3)

One of the most prominent features of the R-1820 engine cylinders are their rockers. More precisely – their covers, cast as the part of the cylinder head (Figure 85‑1):

Figure 85-1 Cylinder valves and their rockers (a cutout)

The R-1820 was a classic four-stroke engine. Its cylinders had two valves: single intake valve, connected to the supercharger via a wide pipe, and single exhaust valve. Movements of these valves were controlled by cams, via pushrods and rocker arms mounted in the cylinder heads. The covers housing these valves and rocker mechanisms were placed on the right and left side of the cylinder head.

Continue reading Recreating the Wright R-1820 “Cyclone” (3)

Recreating the Wright R-1820 “Cyclone” (2)

In this post I will recreate the main and the front sections of the crankcase, and the cylinder basic shape. Let’s start this model by forming the middle section of the crankcase (Figure 84‑1):

Figure 84-1 Central section of the R-1820 crankcase

This section is always obscured by the cylinders, so you cannot see it clearly on any photo. That’s why I used here the original drawing from the manual. Generally, this barrel-like shape contains nine cylinder bases. It is formed by two steel castings, bolted to each other. (These bolts are hidden inside the crankcase, between the cylinder openings).

Continue reading Recreating the Wright R-1820 “Cyclone” (2)